Scrap Tire Pyrolysis Machine

 

The pyrolysis method is a thorough and highly value-added approach among the treatment methods for waste tires. Through the equipment we produce, the pyrolysis technology can process raw materials such as waste tires and waste rubber to obtain fuel oil, carbon black, and steel wires. This effectively addresses the environmental pollution caused by waste tires and, at the same time, creates significant economic benefits.

Principle of the Pyrolysis Technology: It is mainly based on the pyrolysis technology. In a high-temperature environment without oxygen or with a lack of oxygen, the high-molecular polymers (mainly rubber) in waste tires undergo a pyrolysis reaction. The rubber molecular chains break under the action of high temperature, generating products such as low-molecular-weight hydrocarbon compounds, carbon black, and gases.

 

Commonly used materials: High-quality steels such as Q245R, Q345R, etc. are used. These materials have good strength and corrosion resistance, and can withstand the requirements of high temperatures and chemical reactions, ensuring the stability of the equipment and its service life.

Diverse models: In order to meet the needs of different production scales, there are various specifications of equipment, such as those with a daily processing capacity of 3 tons, 6 tons, 8 tons, 10 tons, 12 tons, 15 tons, etc.

 

The equipment comes in various structural forms, with the horizontal rotary design being a common option. Batch-type units, which are frequently utilized, offer the advantage of flexible operation, allowing for easy adjustment based on specific production requirements. In contrast, continuous-type equipment is engineered to enhance production efficiency, enabling a seamless and stable production process, thereby optimizing overall output.

In terms of automation, certain models feature a hydraulic loader for automatic feeding. This advanced mechanism not only heightens the degree of automation but also ensures safety and convenience during operation, significantly reducing both labor and time consumption. Paired with a state-of-the-art control system, it permits precise regulation of crucial parameters like temperature, pressure, and flow rate, guaranteeing consistent and high-quality production outcomes.

 

To address environmental concerns, the equipment is outfitted with comprehensive and sophisticated environmental protection amenities. These include spray dust removal systems, activated carbon adsorption units, photo-oxygen deodorization mechanisms, and desulfurization setups. Collectively, these facilities work in tandem to treat the waste gas, soot, and other by-products generated during the tire pyrolysis process. By doing so, the emissions are effectively managed to meet stringent environmental protection standards, minimizing the ecological footprint and safeguarding the surrounding environment.

 

It realizes the harmless treatment of waste tires, transforming "black pollution" into utilizable resources and reducing the pollution caused by waste tires to the environment. Meanwhile, the environmental protection configurations of the equipment effectively lower the emissions of pollutants such as waste gas and soot, meeting environmental requirements, which helps enterprises fulfill their social responsibilities and enhance their corporate images.

Waste tires can be converted into a variety of valuable products. For example, the fuel oil can be used for industrial heating and power generation; carbon black can be applied to manufacturing rubber products, coatings, and inks; and steel wires can be recycled, improving the utilization rate of resources and generating additional economic benefits.

Taking a waste tire refining equipment with a daily processing capacity of 12 tons as an example, calculated with an oil yield rate of 40%, 4.8 tons of tire oil can be produced daily, along with about 4.2 tons of carbon black, etc., which possess relatively high market value. With the advancement of technology, the product quality can be further improved, high-end markets can be explored, and the profit margin can be increased.

After years of development and practice, the technology of waste tire pyrolysis and oil refining has become relatively mature. The performance of the equipment is stable and its operation is reliable, ensuring long-term and stable production. Meanwhile, equipment manufacturers keep carrying out technological innovation and improvement to enhance the efficiency and product quality of the equipment.

The operating procedures of the equipment are relatively simple and easy to master. Professionally trained operators can skillfully operate it. Moreover, the equipment is equipped with complete safety protection devices, such as explosion-proof devices, ensuring the safety and reliability of the production process.

 

Number	Name	Yield Rate	Destination and Usage
1	Tire Oil	40-45%	Sold directly. Usage: (1) Used as fuel for firing; (2) Diesel and gasoline can be obtained through refining.
2	Carbon Black	40%	Sold directly. Usage: Used as fuel for firing after granulation.
3	Non-condensable Gas	5%	Usage: Recycled and reused by the equipment itself for firing and heating.
4	Steel Wire	10%	Sold. Usage: Used for making sandblasting and shot peening particles or smelting steel.

 

 

Number	Type	Detailed Description
1	Quality Warranty	The whole equipment is under quality warranty for one year, and lifetime technical support is provided.
2	Installation and Training	Dispatch technicians to the site for guiding installation, debugging and training on operation.
3	Product Upgrade	Provide lifetime guidance for product upgrades.
4	Vulnerable Parts	Provide vulnerable parts for a lifetime (at a price lower than the market price).
5	Raw Material Source Channels	Assist in finding information about raw material suppliers.
6	Terminal Product Sales Channels	Assist in finding information about terminal product purchasers.
7	Equipment Relocation	If the equipment needs to be reinstalled at a different location in the later stage, paid services can be provided.

 

 

As a professional manufacturer of waste tire pyrolysis equipment, we're offering a highly profitable solution for your business. Our state - of - the - art machines are designed to efficiently convert waste tires into valuable products. With remarkable yields, you can expect 40 - 45% tire oil, which can be sold directly or refined into diesel and gasoline. The 40% carbon black can be granulated and used as fuel. The 5% non - condensable gas is recycled for self - heating, reducing operational costs. The 10% steel wire also has various applications. Investing in our equipment means entering a lucrative and eco - friendly business. Don't miss this chance to maximize your economic returns. Contact us now for more information!

 

 

 Phone: +86-17605342013

 Envelope: jenniferlemonekyo@outlook.com

Address:Shandong Province, China

 Whatsapp: +86-17605342013

 Skype: +86-17605342013

 Wechat: 17605342013

 

 

 

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